Introduction
The KING WHALE water bottle production line represents a sophisticated integration of technology and manufacturing efficiency, designed to meet the increasing demands for high-quality bottled water while optimizing productivity and sustainability. This comprehensive system encompasses every stage from raw material processing to finished product packaging, providing a streamlined solution for beverage manufacturers.
Core Components and Features
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Blow Molding System: The line begins with an advanced PET preform heating and blow molding unit that produces lightweight yet durable bottles in various sizes and shapes. It utilizes precision temperature control and servo-driven machinery to ensure uniformity and minimize material waste.
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Water Treatment Plant: At the heart of the production line is a state-of-the-art water purification system. This includes multi-stage filtration, reverse osmosis, UV sterilization, and optionally ozonation, guaranteeing that the final product meets or exceeds international water quality standards.
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Filling Station: Equipped with cutting-edge filling technology, the KING WHALE filler guarantees hygienic and accurate dispensation of water into the freshly molded bottles. Aseptic filling processes, coupled with precise flow meters and CIP (Clean-In-Place) capabilities, maintain exceptional cleanliness and minimize product contamination.
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Capping and Sealing: An automated capping machine ensures secure and consistent closures on each bottle, utilizing torque control to prevent over-tightening or under-tightening. Additionally, a hermetic sealing process safeguards product freshness and extends shelf life.
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Labeling and Packaging: High-speed labeling equipment applies labels accurately and consistently, whether they are shrink sleeves, wraparounds, or pressure-sensitive labels. The final phase involves robotic case packing and palletizing systems, which streamline the entire packaging process, readying products for distribution.
Technical Specifications
- Production Capacity: Capable of producing up to X bottles per hour depending on the chosen configuration.
- Bottle Sizes: Adaptable to manufacture bottles ranging from 300ml to 2L or more.
- Energy Efficiency: Incorporates energy-saving components and optimized workflows to reduce overall power consumption.
- Control System: Utilizes a fully integrated PLC system with touch screen HMI for real-time monitoring, diagnostics, and data logging.
Conclusion
The KING WHALE water bottle production line offers beverage producers a future-proof investment through its combination of automation, hygiene, and adaptability. Its commitment to innovation ensures that it remains at the forefront of industry trends, such as resource conservation, smart manufacturing, and end-to-end traceability. For detailed technical specifications, performance metrics, and case studies, interested parties should refer to the official documentation provided by KING WHALE or directly engage with their sales and support teams.
