Six in one medium temperature sterile filling machine
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category
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model number
KIWL-RCGF
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specs
Disinfection, flushing, filling, and capping six in one medium temperature sterile filling machine
KIWL aseptic filling machine is mainly used for the production of PET bottles with a capacity of 200-2000ml for juice drinks Different models can provide a production capacity of 1500-25000 bottle hours
instructions
The disinfection, rinsing, filling, and capping medium temperature sterile filling machine beverage bottled juice production line is mainly used for the production of PET bottled juice beverages with a capacity of 200-2000mL. Different models can provide a production capacity of 1500-25000 bottles/hour. This machine combines the functions of flushing, filling, and capping into one body, achieving automation throughout the entire process. It is suitable for filling juice in polyester bottles and plastic bottles, and is equipped with a temperature control device for hot filling. The applicable bottle shape adjustment of each part is achieved by rotating the handle, which is easy, convenient and fast. The filling method adopts gravity filling, which makes the filling speed faster and more stable, so compared with machines of the same specifications, this machine has a higher output and greater efficiency. This machine adopts advanced programmable logic controller (PLC) to control the automatic operation of the machine, and cooperates with the host frequency converter to make the equipment operation more stable and reliable. The operation status of each component is detected by photoelectric detection, so the degree of automation is high and the operation is simple. It is the ideal preferred equipment for beverage manufacturers.
Production Instructions
1.The aseptic filling machine adopts advanced PLC human-machine interface control. All components come from world-renowned brands.
2. The machine adopts a suspended bottleneck capture structure, ensuring flexibility in replacing different bottles. By replacing the filling valve, the machine can also become a hot filling machine.
3. The flushing part adopts a spring type, which can flush the inside and outside of the bottle.
4. The filling valve adopts a high-precision pressure mechanism to ensure the filling height and filling volume.
5. The magnetic capping device ensures sealing and prevents damage to the lid, and the capping decoder will not damage the lid. The photoelectric sensor detects the leakage of the cap and eliminates the overflow of unclosed bottles.
6. Built in safety protection devices ensure the safety of operators and machines.
7. Adopt an air purification and filtration system to ensure high hygiene requirements.
8. The self-lubricating system provides continuous and smooth operation.
9. The machine is made of high-quality stainless steel material
Coder
This coding machine is a batch coding machine designed specifically for high-speed applications and all-weather operation. It is the standard for high-throughput coding applications in global production environments. The operating time between preventive maintenance is up to 12000 hours with a core lifespan. Automatically clean the print head, enabling quick startup even after prolonged downtime. Laser coding machines have higher coding speeds. The coding speed can reach 7000mm/s, with higher coding efficiency, and can be integrated with different production lines. No consumable materials. Only occasional replacement of vulnerable parts is needed, without polluting the environment. Easy to operate, powerful software functions, making coding flexible and convenient. Long service life, suitable for long-term continuous work. Permanent signs, markings, and stronger anti-counterfeiting functions. Laser coding machine is a cost-effective coding machine.
LABELLER
This machine adopts international advanced technology to label PET bottles (round/square) with rings and fix them in a specific position on the bottle body by heat shrinking.
The machine has a compact structure and can be applied to production lines of different directions and heights. The mechanical part adopts a modular combination design, making the machine more reasonable.
The height adjustment adopts a motor lift, which makes material replacement easier and the unique blade design makes the cutting of the cylinder mounted film more accurate.
Fully automatic packing machine
This packaging system is an intelligent automatic box packing machine that uses a high-speed distribution device to package various containers, including plastic flat bottles, round bottles, shaped bottles, glass bottles of various sizes, round bottles, oval bottles, square cans, and other paper cans. It is also suitable for boxes with partitions. Clamp the bottle body with a bottle holder and place it into the opened cardboard box. When the fixture is lifted, the cardboard box is discharged and sent to the sealing machine. The machine is controlled by a PLC touch screen. This assembly line is very convenient to operate and manage, reducing production personnel and labor intensity, and is an indispensable equipment for automated large-scale production.
palletizer
A palletizer is a machine that arranges cardboard boxes that have been loaded into containers in a certain order and stacks them on pallets (wood, plastic), and automatically stacks them. It can stack multiple layers and then push them out so that forklifts can transport them to the warehouse for storage. This device adopts PLC+touch screen control to achieve intelligent operation management, which is simple and easy to master. It can greatly reduce labor force and lower labor intensity. A palletizer is a device that automatically transports bags, cardboard boxes, or other packaging materials from a conveyor to a crucible according to the working mode of the customer's process, and delivers the materials into the crucible.
parameter
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Model |
Capacity |
Washing heads |
Filling heads |
Capping heads |
Suitable bottle |
Diameter of bottle |
Height of bottle |
Suitable cap |
Weight |
Main motor power |
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RCGF8-8-3 |
1500BPH |
8 |
8 |
3 |
PET bottle,plastic bottle |
55-110mm |
150-310mm |
Plastic screw cap |
1500kg |
1.2kw |
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RCGF14-12-5 |
4000BPH |
14 |
12 |
5 |
2000kg |
1.5kw |
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RCGF16-16-5 |
5500BPH |
16 |
16 |
5 |
3000kg |
2.2kw |
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RCGF24-24-6 |
8000BPH |
24 |
24 |
6 |
5000kg |
2.2kw |
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RCGF32-32-8 |
10000BPH |
32 |
32 |
8 |
7000kg |
3kw |
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RCGF40-40-10 |
14000BPH |
40 |
40 |
10 |
7800kg |
5.5kw |
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RCGF50-50-12 |
17000BPH |
50 |
50 |
12 |
8000kg |
5.5kw |
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RCGF60-60-15 |
20000BPH |
60 |
60 |
15 |
9000kg |
7.5kw |
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RCGF72-72-18 |
25000BPH |
72 |
72 |
18 |
10000kg |
7.5kw |
industry
Aseptic filling machine, as an efficient and high-precision liquid processing equipment, has a wide range of applications in multiple industries. The following is a detailed discussion on its application scope:
1.Food industry
Aseptic filling machines play a crucial role in the food industry. It is mainly used for aseptic packaging of fluid foods such as fruit juice, jam, fruit pulp, dairy products, etc. These products are filled and sealed in a sterile environment, ensuring a long shelf life without refrigeration. They can be stored at room temperature for more than a year, greatly saving the cost and risk of low-temperature refrigerated transportation.
In addition, aseptic filling machines are also suitable for aseptic packaging in the food industry such as seasonings, sauces, and ready to eat foods, bringing more innovation and development opportunities to the food industry. These foods are filled and stored under sterile conditions, which can maintain their original taste and flavor while extending their shelf life, meeting consumers' demand for high-quality food.
2.Pharmaceutical industry
In the pharmaceutical industry, aseptic filling machines also have a wide range of applications. It is mainly used for sterile packaging of drugs such as injections and oral liquids. Aseptic filling technology can effectively reduce the risk of microbial contamination, ensuring the safety and effectiveness of drugs. This is of great significance for improving drug quality and ensuring patient medication safety.
3.Chemical industry
In addition to the food and pharmaceutical industries, aseptic filling machines also have certain applications in the chemical industry. It can be used for sterile packaging of various chemical products, such as cosmetics, chemical raw materials, etc. These products are filled and stored under sterile conditions, which can maintain their original performance and quality while extending their shelf life, meeting the industry's demand for high-quality products.
4.Other fields
In addition, sterile filling machines can also be applied to other fields such as agriculture, environmental protection, etc. In the agricultural field, aseptic filling machines can be used for aseptic packaging of pesticides, fertilizers, and other products; In the field of environmental protection, sterile filling machines can be used to process various toxic and harmful liquid wastes, achieving harmless treatment.
5.Market potential and future development
With the increasing demand of consumers for high-quality and healthy products, as well as the improvement of food safety awareness, aseptic filling technology is gradually becoming the industry standard and trend. In the future, the application scope of aseptic filling machines will be further expanded, not only applicable to traditional beverages and foods, but also to emerging markets such as functional beverages, plant-based beverages, ready to drink coffee, etc.
Customer's factory
Our clients
KIWL's factory
Jiangsu Xinzijing (KIWL) Machinery Manufacturing Group is located in the Yangtze River Delta region south of Jiangsu's Golden Waterway. It specializes in producing complete sets of water filling equipment, juice filling equipment, carbonated beverage filling equipment, labeling and packaging equipment, bottle blowing equipment, drinking water treatment equipment, and various auxiliary machines.
In order to meet the different needs of the domestic and international water beverage and beer industries, KIWL has developed multiple intelligent fully automatic filling production lines. Strong overall system development capabilities; Advanced overall system design; High precision of machine components; Complete pre-sales and after-sales services. We have a clear organizational structure, division of labor, and a positive culture. KIWL will provide you with a complete turnkey project, saving you time, effort, and money.
KIWL can provide one-stop services including factory design, mechanical manufacturing, installation and commissioning, beverage formulation, production guidance, technical personnel training, purification workshop planning, after-sales maintenance, lifelong technical support, and turnkey projects.
If you want to produce high-quality water or beverages, choose KIWL, which can achieve the lowest cost of ownership and longest machine lifespan, making your water or beverages an inexhaustible wealth.
