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Four in one medium temperature ultra clean filling machine

  • category

  • model number

    KIWL-RCGGF

  • specs

    Disinfection, flushing, filling, and capping four in one medium temperature ultra clean filling machine

This equipment is a one-time filling device for fruit and juice independently developed by our company s technical personnel The machine runs smoothly, and the filling cylinder is equipped with paddle type reflux stirring to ensure uniform

instructions

This equipment is a one-time filling device for fruit and juice independently developed by our company's technical personnel. The machine runs smoothly, and the filling cylinder is equipped with paddle type reflux stirring to ensure uniform and non crushing fruit filling. At the same time, it reduces secondary pollution during the two filling processes, truly completing the three in one function of empty bottle flushing, simultaneous filling of fruit and juice, and sealing.


characteristic:

1. This machine is suitable for ultra clean filling of fruit pulp beverages with large particles (within 6 * 6mm).
2. Equipped with independent bottle mouth and external spray disinfection nozzle to ensure the reliability of external disinfection of empty bottles.
3. One time filling of fruit and fruit juice technology, which means that the fruit and fruit juice are filled simultaneously during filling, and can be thoroughly cleaned using CIP.
4. The filling valve has no fruit reflux, simplifying the filling process and reducing production costs.
5. The upper part of the filling cylinder is equipped with an independent stirring mechanism to ensure the uniformity of fruit filling.
6. The bottle cap sterilization adopts a rotary spray soaking sterilization method, with an effective sterilization time of more than 60 seconds. The lid conveying tunnel is equipped with sterile water flushing and sterile air drying mechanisms.
7. The sterile room adopts aseptic filling and isolation technology to achieve bottle entry, empty bottle disinfection, flushing and filling pressure difference control, effectively avoiding secondary contamination inside the bottle.

Production Instructions

1.The aseptic filling machine adopts advanced PLC human-machine interface control. All components come from world-renowned brands.
2. The machine adopts a suspended bottleneck capture structure, ensuring flexibility in replacing different bottles. By replacing the filling valve, the machine can also become a hot filling machine.
3. The flushing part adopts a spring type, which can flush the inside and outside of the bottle.
4. The filling valve adopts a high-precision pressure mechanism to ensure the filling height and filling volume.
5. The magnetic capping device ensures sealing and prevents damage to the lid, and the capping decoder will not damage the lid. The photoelectric sensor detects the leakage of the cap and eliminates the overflow of unclosed bottles.
6. Built in safety protection devices ensure the safety of operators and machines.
7. Adopt an air purification and filtration system to ensure high hygiene requirements.
8. The self-lubricating system provides continuous and smooth operation.
9. The machine is made of high-quality stainless steel material

 


 

Coder

This coding machine is a batch coding machine designed specifically for high-speed applications and all-weather operation. It is the standard for high-throughput coding applications in global production environments. The operating time between preventive maintenance is up to 12000 hours with a core lifespan. Automatically clean the print head, enabling quick startup even after prolonged downtime. Laser coding machines have higher coding speeds. The coding speed can reach 7000mm/s, with higher coding efficiency, and can be integrated with different production lines. No consumable materials. Only occasional replacement of vulnerable parts is needed, without polluting the environment. Easy to operate, powerful software functions, making coding flexible and convenient. Long service life, suitable for long-term continuous work. Permanent signs, markings, and stronger anti-counterfeiting functions. Laser coding machine is a cost-effective coding machine.

 


LABELLER

This machine adopts international advanced technology to label PET bottles (round/square) with rings and fix them in a specific position on the bottle body by heat shrinking.
The machine has a compact structure and can be applied to production lines of different directions and heights. The mechanical part adopts a modular combination design, making the machine more reasonable.
The height adjustment adopts a motor lift, which makes material replacement easier and the unique blade design makes the cutting of the cylinder mounted film more accurate.

 

 

 
 

Fully automatic packing machine

This packaging system is an intelligent automatic box packing machine that uses a high-speed distribution device to package various containers, including plastic flat bottles, round bottles, shaped bottles, glass bottles of various sizes, round bottles, oval bottles, square cans, and other paper cans. It is also suitable for boxes with partitions. Clamp the bottle body with a bottle holder and place it into the opened cardboard box. When the fixture is lifted, the cardboard box is discharged and sent to the sealing machine. The machine is controlled by a PLC touch screen. This assembly line is very convenient to operate and manage, reducing production personnel and labor intensity, and is an indispensable equipment for automated large-scale production.

 

 

palletizer

A palletizer is a machine that arranges cardboard boxes that have been loaded into containers in a certain order and stacks them on pallets (wood, plastic), and automatically stacks them. It can stack multiple layers and then push them out so that forklifts can transport them to the warehouse for storage. This device adopts PLC+touch screen control to achieve intelligent operation management, which is simple and easy to master. It can greatly reduce labor force and lower labor intensity. A palletizer is a device that automatically transports bags, cardboard boxes, or other packaging materials from a conveyor to a crucible according to the working mode of the customer's process, and delivers the materials into the crucible.

 

 

parameter

Model Production capacity Total power
RCGGF18-12-16-5 5000-6000BPH 7.68KW
RCGGF24-16-24-8 8000-10000BPH 8.68KW
RCGGF32-18-32-8 10000-12000BPH 10.18KW
RCGGF40-24-40-10 15000-16000BPH 12.28KW
RCGGF50-32-50-12 18000-20000BPH 13.28KW
 
 

industry

The ultra clean filling machine, as a high-level sterile filling equipment, plays a crucial role in modern production. It uses internal circulation sterile airflow for filling, ensuring high cleanliness of the product throughout the entire production process, thereby extending the shelf life of the product and ensuring its safety and quality. The following are several main application areas of ultra clean filling machines:

1.Food industry

In the food industry, ultra clean filling machines are widely used for filling liquid foods such as juice, milk, and plant-based milk. These foods have extremely high requirements for hygiene conditions, and any microbial contamination may affect the quality and safety of the products. Therefore, the ultra clean filling machine has become an ideal choice for these food production processes due to its high efficiency and sterile characteristics.

2.Pharmaceutical industry

In the pharmaceutical industry, ultra clean filling machines also play an important role. It can be used for filling drugs such as injections, oral liquids, eye drops, etc. The production of these drugs has extremely high requirements for sterile conditions. The ultra clean filling machine ensures that the products are not contaminated by microorganisms during the filling process through internal circulation of sterile airflow and strict sterile operating procedures, thereby ensuring the safety and effectiveness of the drugs.

3.Cosmetics industry


The cosmetics industry is also an important application area for ultra clean filling machines. The filling of cosmetics such as essence liquid and make-up water requires strict aseptic conditions to prevent microbial contamination from affecting product quality. The ultra clean filling machine provides strong support for the production of cosmetics with its efficient aseptic filling technology.

4.Daily chemical industry

In addition to the food, pharmaceutical, and cosmetics industries, ultra clean filling machines are also widely used in the daily chemical industry. For example, the filling of skincare products, hair care products, cleaning and washing products, and other products all require strict aseptic conditions. The ultra clean filling machine meets the sterile requirements of these products through its efficient and hygienic filling technology.

5. Other special industries

In addition, ultra clean filling machines are also suitable for industries that have special requirements for sterile conditions, such as chemical and biotechnology fields. These industries also require strict aseptic conditions during the production process to ensure product safety and quality.

 


Customer's factory


 

Our clients


 

KIWL's factory

Jiangsu Xinzijing (KIWL) Machinery Manufacturing Group is located in the Yangtze River Delta region south of Jiangsu's Golden Waterway. It specializes in producing complete sets of water filling equipment, juice filling equipment, carbonated beverage filling equipment, labeling and packaging equipment, bottle blowing equipment, drinking water treatment equipment, and various auxiliary machines.
In order to meet the different needs of the domestic and international water beverage and beer industries, KIWL has developed multiple intelligent fully automatic filling production lines. Strong overall system development capabilities; Advanced overall system design; High precision of machine components; Complete pre-sales and after-sales services. We have a clear organizational structure, division of labor, and a positive culture. KIWL will provide you with a complete turnkey project, saving you time, effort, and money.
KIWL can provide one-stop services including factory design, mechanical manufacturing, installation and commissioning, beverage formulation, production guidance, technical personnel training, purification workshop planning, after-sales maintenance, lifelong technical support, and turnkey projects.
If you want to produce high-quality water or beverages, choose KIWL, which can achieve the lowest cost of ownership and longest machine lifespan, making your water or beverages an inexhaustible wealth.
 

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Product enquiries/consulting

PRODUCTS: Four in one medium temperature ultra clean filling machine
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